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Perkins 1103 / 1104 — Fuel Injection Pump Timing - Check (Bosch EPVE)

Testing & diagnosis

For the Perkins 1103 / 1104, from the Perkins service manual.

Applies to: Perkins 1103, Perkins 1104, Perkins 1104 (1103 also covered) engine

Procedure

  1. Set No. 1 piston at top center on the compression stroke.
  2. Remove the high pressure fuel lines from the fuel injection pump.
  3. Remove the plug and washer and install 27610248 timing adapter with a dial indicator set to approximately 3 mm (0.1181 inch).
  4. Rotate the crankshaft counterclockwise until the plunger is at the bottom of the stroke. Set the dial indicator to zero.
  5. Rotate the crankshaft clockwise until the crankshaft timing pin can be pushed into the crankshaft web.
  6. Check the dial indicator reading at top center and compare to Specifications, Fuel Injection Pump.

Tools required

  • 27610248 Bosch EPVE fuel injection pump timing adapter Amazon
  • Dial indicator Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Set dial indicator to approximately 3 mm (0.1181 inch).

Full service-parts list: Perkins 1103 →, Perkins 1104 →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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