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Perkins 1103 / 1104 — Engine Valve Lash - Inspect/Adjust

Adjustments · Valve Mechanism

For the Perkins 1103 / 1104, from the Perkins service manual.

Applies to: Perkins 1103, Perkins 1104, Perkins 1104 (1103 also covered) engine

Before you start

  • To prevent possible injury, do not use the starter to turn the flywheel.
  • Hot engine components can cause burns; allow the engine to cool before measuring valve clearance.
  • To prevent accidental starting, turn the ignition switch to OFF, place a do not operate tag and disconnect and tape the stop solenoid electrical connection.

Procedure

  1. Put No. 1 piston at top center on the compression stroke.
  2. 1104: with TC compression stroke adjust inlet valves 1,2 and exhaust valves 1,3 to 0.20 mm and 0.45 mm.
  3. Lightly tap the rocker arm at the adjustment screw with a soft mallet; loosen the adjustment locknut.
  4. Place the correct feeler gauge between the rocker arm and valve stem and turn the adjustment screw clockwise until slight drag is felt.
  5. Tighten the adjustment locknut to 27 N·m (20 lb ft) without turning the adjustment screw; recheck valve lash.
  6. Rotate the engine 360 degrees to TC exhaust stroke for cylinder 4.
  7. 1104: adjust inlet valves 3,4 and exhaust valves 2,4. 1103: adjust the number 1, 5, 2 and 4 valves.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Inlet valve lash 0.20 mm (0.008 inch).
  • Exhaust valve lash 0.45 mm (0.018 inch).
  • Adjustment locknut torque 27 N·m (20 lb ft).

Full service-parts list: Perkins 1103 →, Perkins 1104 →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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