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Perkins 103 — How to do a compression test

Testing & diagnosis · Engine

For the Perkins 103, from the Perkins service manual.

Applies to: Perkins 103

Procedure

  1. Ensure the battery and starter motor are in good condition and the battery is fully charged.
  2. To prevent the engine starting, disconnect the engine stop solenoid or set the engine stop control to the 'stop' position.
  3. Ensure the valve tip clearances are set correctly.
  4. Remove the atomisers.
  5. Fit a suitable gauge into the atomiser hole of the cylinder to be tested.
  6. Operate the starter motor and record the pressure; repeat for each cylinder.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • If one or more cylinders vary by more than 350 KPa (50 lbf/in²) those cylinders may be faulty

Full service-parts list: Perkins 103 →

Source: Perkins service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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