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Northern Lights NL844LW2 / NL844W2 — Injector Removal

Repair & overhaul · Fuel injectors

For the Northern Lights NL844LW2 / NL844W2, from the Northern Lights operator's manual.

Applies to: Northern Lights NL844LW2, Northern Lights NL844W2, Northern Lights 844 / 844L engine, Northern Lights 844L engine

Before you start

  • Do not use pry bars to remove injectors from the cylinder head.
  • Escaping diesel fuel under pressure can penetrate the skin.

Procedure

  1. Clean loose dirt from around the injectors and fuel lines.
  2. Relieve high pressure by loosening the delivery line flare nuts at each injector.
  3. Remove delivery lines by disconnecting from injectors and injection pump. Remove all lines as an assembly; do not remove the spacers.
  4. Cover the ends of the lines, injector inlets and injection pump outlets to keep dirt out.
  5. Remove the return line retaining bolts and the return line.
  6. Unscrew and remove the injectors.
  7. Discard the copper sealing washers from the injector holes and cover holes to prevent debris entering cylinders.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Northern Lights NL844LW2 →, Northern Lights NL844W2 →

Source: Northern Lights operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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