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Northern Lights NL498D2 / NL498K2 — Adjust Valve Clearances

Adjustments · Cylinder head valve train

For the Northern Lights NL498D2 / NL498K2, from the Northern Lights operator's manual.

Applies to: Northern Lights NL498D2

Before you start

  • Apply oil to contact surface between adjusting screw and push rod.

Procedure

  1. Adjust valve clearance every 1000 hours or once a year when engine is cold and not running.
  2. Remove rocker arm cover.
  3. Turn crankshaft clockwise to No. 1 cylinder compression TDC; pulley top mark at zero on timing scale.
  4. Insert thickness gauge between rocker arm and valve bridge; record clearance.
  5. Loosen locknut and adjusting screw; set clearance to 0.006-.01 in. (0.15-0.25 mm).
  6. Adjust No. 3, then No. 4, then No. 2 cylinders; turn crankshaft 180 degrees each time.
  7. For 4-valve head, push bridge so two valve stem heads contact uniformly; adjust bolt so gap becomes 0; tighten locknut.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Valve clearance: 0.006 - .01 in. (0.15 - 0.25 mm)
  • Firing order: 1 - 3 - 4 - 2

Full service-parts list: Northern Lights NL498D2 →

Source: Northern Lights operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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