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MTU 12/16/18V 2000 — Service Procedure

For the MTU 12/16/18V 2000.

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Procedure

  1. 1.6
  2. Standards for warning notices in the publication
  3. DANGER
  4. In the event of immediate danger.
  5. Consequences: Death or serious injury.
  6. •
  7. WARNING
  8. In the event of possibly dangerous situations.
  9. Consequences: Death or serious injury.
  10. •
  11. CAUTION
  12. In the event of dangerous situations.
  13. Consequences: Slight injury or material damage.
  14. •
  15. Note:
  16. This Publication contains especially emphasized safety instructions in accordance with the American
  17. standard ANSI Z535, which begin with one of the above signal words according to the degree of danger:
  18. Warning notices
  19. 1. Read and become acquainted with all cautions and symbols before operating or repairing this product.
  20. 2. Pass on all safety instructions to your operating, maintenance, repair and transport personnel!
  21. M015560/00E
  22. 03-05
  23. © MTU
  24. Downloaded from www.Manualslib.com manuals search engine
  25. 1 – 10
  26. Safety
  27. M015560/00E
  28. 03-05
  29. © MTU
  30. Downloaded from www.Manualslib.com manuals search engine
  31. Table of Contents
  32. 2 – I
  33. 2
  34. Product Summary
  35. 2.1
  36. Engine Layout
  37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  38. 2 – 01
  39. 2.1.1
  40. Engine layout
  41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  42. 2 – 01
  43. 2.2
  44. Engine Side and Cylinder Designations
  45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  46. 2 – 03
  47. 2.2.1
  48. Engine side and cylinder designations
  49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  50. 2 – 03
  51. 2.3
  52. Main Engine Dimensions
  53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  54. 2 – 04
  55. 2.3.1
  56. Main engine dimensions
  57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  58. 2 – 04
  59. 2.4
  60. Engine Data
  61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  62. 2 – 05
  63. 2.4.1
  64. 12/16/18V 2000 Standby operation: Application Group 3D, Air-cooled charge air,
  65. Optimized fuel consumption
  66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  67. 2 – 05
  68. 2.4.2
  69. 12/16/18V 2000 Standby operation: Application Group 3D, Air-cooled charge air,
  70. Optimized exhaust emission (EPA 40 CFR89 / Tier 1)
  71. . . . . . . . . . . . . . . . . . . . . . .
  72. 2 – 10
  73. 2.4.3
  74. 12/16/18V 2000 Continuous operation with variable load: Application group 3B,
  75. Air-cooled charge air, Optimized fuel consumption
  76. . . . . . . . . . . . . . . . . . . . . . . . . .
  77. 2 – 15
  78. 2.4.4
  79. 12/16/18V Continuous operation with variable load: Application group 3B, Air-cooled
  80. charge air, Optimized exhaust emission (TA-Luft)
  81. . . . . . . . . . . . . . . . . . . . . . . . . . .
  82. 2 – 20
  83. 2.4.5
  84. 12/16/18V Continuous operation with variable load: Application group 3B, Air-cooled
  85. charge air, Optimized exhaust emission (EPA 40 CFR89 / Tier 1)
  86. . . . . . . . . . . . . . .
  87. 2 – 25
  88. 2.4.6
  89. 12/16/18V 2000 Continuous operation, unrestricted: Application group 3B, Air-cooled
  90. charge air, Optimized fuel consumption, Optimized exhaust emission (EPA 40 CFR89
  91. / Tier 1)
  92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  93. 2 – 29
  94. 2.4.7
  95. 12/16/18V 2000 Standby operation: Application Group 3D, Water-cooled charge-air,
  96. Optimized fuel consumption
  97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  98. 2 – 37
  99. 2.4.8
  100. 12/16/18V 2000 Standby operation: Application Group 3D, Water-cooled charge-air,
  101. Optimized exhaust emission (EPA 40 CFR89 / Tier 1)
  102. . . . . . . . . . . . . . . . . . . . . . .
  103. 2 – 42
  104. 2.4.9
  105. 12/16/18V 2000 Continuous operation with variable load: Application group 3B,
  106. Water-cooled charge-air, Optimized fuel consumption
  107. . . . . . . . . . . . . . . . . . . . . . .
  108. 2 – 47
  109. 2.4.10
  110. 12/16/18V Continuous operation with variable load: Application group 3B,
  111. Water-cooled charge-air, Optimized exhaust emission (TA-Luft)
  112. . . . . . . . . . . . . . . .
  113. 2 – 52
  114. 2.4.11
  115. 12/16/18V Continuous operation with variable load: Application group 3B,
  116. Water-cooled charge-air, Optimized exhaust emission (EPA 40 CFR89 / Tier 1)
  117. . . .
  118. 2 – 57
  119. 2.4.12
  120. 12/16/18V 2000 Continuous operation, unrestricted: Application group 3B,
  121. Water-cooled charge-air, Optimized fuel consumption, Optimized exhaust emission
  122. (EPA 40 CFR89 / Tier 1)
  123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  124. 2 – 61
  125. 2.4.13
  126. Firing order
  127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  128. 2 – 69
  129. 2.4.14
  130. Final compression pressure
  131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  132. 2 – 70
  133. M015560/00E
  134. 03-05
  135. © MTU
  136. Downloaded from www.Manualslib.com manuals search engine
  137. 2 – II
  138. Table of Contents
  139. M015560/00E
  140. 03-05
  141. © MTU
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  143. Engine Layout
  144. 2 – 01
  145. 2.1
  146. Engine Layout
  147. 2.1.1
  148. Engine layout
  149. Illustration is applicable to 8/12/16/18V 2000 Gxy engines
  150. 010 Crankcase and attachments
  151. 020 Gear train
  152. 030 Running gear
  153. 040 Cylinder head
  154. 050 Valve gear
  155. 070 HP fuel system
  156. 080 LP fuel system
  157. 100 Exhaust turbocharger
  158. 110 Intercooler
  159. 120 Air intake / air supply
  160. 140 Exhaust system
  161. 170 Starting equipment
  162. 180 Lube oil system
  163. 200 Cooling system
  164. 210 Electric power supply,
  165. engine-related
  166. 230 Mounting system
  167. 250 Drive systems, drive end and
  168. free end (couplings)
  169. 500 Monitoring and control systems,
  170. general electric devices
  171. M015560/00E
  172. 03-05
  173. © MTU
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  175. 2 – 02
  176. Engine Layout
  177. Engine model designation
  178. Key to the engine model designations 812/16/18V 2000 Gxy
  179. 8/12/16/18
  180. Number of cylinders
  181. V
  182. Cylinder configuration: V engine
  183. 2000
  184. Series
  185. G
  186. Application
  187. X
  188. Application segment (2, 4, 6, 8)
  189. Y
  190. Design index (0,1, 2,...)
  191. M015560/00E
  192. 03-05
  193. © MTU
  194. Downloaded from www.Manualslib.com manuals search engine
  195. Engine Side and Cylinder Designations
  196. 2 – 03
  197. 2.2
  198. Engine Side and Cylinder Designations
  199. 2.2.1
  200. Engine side and cylinder designations
  201. Engine sides are always designated as viewed from the driving end (KS).
  202. The cylinders of the left engine side are designated "A" and those of the right side "B" (as per DIN ISO 1204).
  203. The cylinders of each bank are numbered consecutively, starting with No. 1 at the driving end.
  204. The number

Source: manual:1b6a37.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.