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MTU — Installing injection pump (plug-in pump)

Installation · Fuel injection pump

From a MTU service manual covering: 12V2000, 12V2000M60, 12V2000M70, 12V2000M80, 12V2000M90, 12V2000M91, 16V2000, 16V2000M60, 16V2000M70, 16V2000M80, 16V2000M90, 16V2000M91. Check it applies to your exact model before use.

Applies to: MTU 16V2000

Procedure

  1. Coat both sealing rings with petroleum jelly and fit on injection pump.
  2. Coat roller of injection pump with engine oil.
  3. Check sealing surfaces and fuel bores in crankcase are perfectly clean.
  4. Using engine barring tool, set pump cams of camshaft to base circle.
  5. Press injection pump into crankcase against spring power (distance approx. 4 mm).
  6. Insert both double-hex screws with socket and extension and tighten.
  7. Attach plug-in clips of wiring to solenoid valve and tighten screws.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Double-hex screws for injection pump 60 Nm + 12 Nm
  • Plug-in clips 1 Nm ± 0.2 Nm

Full service-parts list: MTU 16V2000 →

Source: MTU service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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