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MTU — Installing fuel injector

Installation

From a MTU service manual covering: 12V2000, 12V2000M60, 12V2000M70, 12V2000M80, 12V2000M90, 12V2000M91, 16V2000, 16V2000M60, 16V2000M70, 16V2000M80, 16V2000M90, 16V2000M91. Check it applies to your exact model before use.

Applies to: MTU 16V2000

Before you start

  • Fuels are combustible. Risk of fire and explosion! No open flame, no electric sparks, avoid all sources of ignition.

Procedure

  1. Bar engine several times to blow out any remaining fuel.
  2. Check sealing surface on cylinder head and nozzle holder; clean if necessary.
  3. Coat new sealing ring with petroleum jelly and fit on injector.
  4. Attach new copper sealing ring with grease to injector.
  5. Press injector into cylinder head by hand; pin at 11 o'clock position to engine longitudinal axis.
  6. Install clamping element with hex screw, correctly seated on injector and end cover.
  7. Tighten hex screw to specified tightening torque (50 Nm).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Hex screw for clamping element 50 Nm

Full service-parts list: MTU 16V2000 →

Source: MTU service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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