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MTU — replacement

A MTU service procedure — check it applies to your exact model before use.

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Procedure

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  7. 8
  8. 9
  9. 1
  10. 2
  11. 3
  12. 06
  13. 1
  14. 2
  15. 1
  16. 1.1
  17. 1.2
  18. 1.3
  19. 2
  20. 2.1
  21. 2.2
  22. 3
  23. 3.1
  24. 3.2
  25. 4
  26. 4.1
  27. 4.2
  28. 5
  29. 5.1
  30. 5.2
  31. 6
  32. 6.1
  33. 6.2
  34. 7
  35. 7.1
  36. 7.2
  37. 7.3
  38. 7.4
  39. 8
  40. 8.1
  41. 8.2
  42. 8.3
  43. 8.4
  44. 8.5
  45. 8.6
  46. 9
  47. 9.1
  48. 10
  49. 10.1
  50. 10.2
  51. 11
  52. 06
  53. 11.1
  54. 12
  55. 12.1
  56. 13
  57. 13.1
  58. 13.2
  59. 14
  60. 14.1
  61. 15
  62. 15.1
  63. 15.2
  64. 15.3
  65. 15.4
  66. 15.5
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  68. 16.1
  69. 16.2
  70. 16.3
  71. 16.4
  72. 17
  73. 17.1
  74. 17.2
  75. 18
  76. 18.1
  77. 18.2
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  79. 19.1
  80. 19.2
  81. 20
  82. 20.1
  83. 20.2
  84. 20.3
  85. 1
  86. 1
  87. 2
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  89. 4
  90. 06
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  97. 06
  98. 4
  99. 06
  100. 06
  101. 06
  102. 5

Tools required

  • • For hydraulic installation, screw on the tool with the piston retracted.
  • For a hydraulic installation/removal tool with central expansion pressure supply, screw spindle
  • Special tools
  • acids to come in contact with skin or clothing. Wear protective goggles. Do not place tools on the
  • Fuel prefilter – differential pressure check and adjustment of gauge
  • • Vent the hydraulic installation/removal tool, the pumps and the lines at the relevant points for the system to
  • • For hydraulic removal, screw on the tool with the piston extended.
  • Never attempt to rectify faults or carry out repairs if you do not have the necessary experience or special tools
  • Special Tools
  • Before use, the tools must be checked at regular intervals (crack test).
  • all tools and loose parts have been removed from the engine.
  • Use only proper, calibrated tools.

Specs & torque values

  • The H.P. lines for hydraulic installation and removal are tested with 3800 bar.

Source: manual:111000000047-000-00.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.