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MTU 8V 2000 C / 8V 2000 G — Installing fuel injector and H.P. fuel line

Installation · Injector / injection line

For the MTU 8V 2000 C / 8V 2000 G, from the MTU service manual.

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Before you start

  • Fuel and fuel vapours are flammable and poisonous – no naked flame, no sparks, do not smoke
  • After engine start, visually inspect fuel system for leaks

Procedure

  1. Coat new O-ring with petroleum jelly and fit on injector.
  2. Attach copper sealing ring with grease to injector.
  3. Insert injector into cylinder head in correct direction.
  4. Install clamping element with hex screw; hand tight, slacken one revolution.
  5. Coat O-ring in H.P. fuel line with petroleum jelly.
  6. Insert H.P. line; screw union nut and adapter into position but do not tighten.
  7. Align injector so H.P. line sits correctly in connecting taper.
  8. Tighten clamping element hex screw, then union nut and adapter.

Tools required

  • Ring wrench insert for union nuts Amazon
  • Removal tool for injector Amazon
  • Torque wrench Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Hex screw clamping element 50 Nm
  • Union nut on injection pump 25 Nm + 2 Nm
  • Adapter in cylinder head 40 Nm

Source: MTU service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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