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MTU 8V 2000 C / 8V 2000 G — Installing fuel injection pump

Installation · Fuel system – high pressure

For the MTU 8V 2000 C / 8V 2000 G, from the MTU service manual.

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Before you start

  • If a new injection pump is installed, coding must be entered into the engine control system
  • A firmly-seated injection pump must not be pressed out at the solenoid valve

Procedure

  1. Coat both O-rings with petroleum jelly and fit on pump.
  2. Coat roller of injection pump with engine oil.
  3. Check sealing surfaces and fuel bores in crankcase are clean.
  4. Bar engine to set pump cams of camshaft to base circle.
  5. Press pump into crankcase against spring power (approx. 4 mm).
  6. Insert both double-hex screws and tighten to specified torque.
  7. Attach plug-in clip of wiring to solenoid valve and tighten.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Double-hex screws 60 Nm + 12 Nm
  • Plug-in clip screws 1 Nm ± 0.2 Nm

Source: MTU service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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