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Mitsubishi S6R S6R2 / S6R- S6R2 — Change fuel injection nozzle tip

Repair & overhaul · Fuel system - fuel injection nozzle

For the Mitsubishi S6R S6R2 / S6R- S6R2, from the Mitsubishi operator's manual.

Applies to: Mitsubishi S6R engine, Mitsubishi PS6 engine

Before you start

  • Install a rubber cap on the injection port and intake opening to keep dirt out

Procedure

  1. Remove the rocker cover and remove the cramp from the fuel injection pipe.
  2. Remove the fuel injection pipe from the nozzle and remove the nozzle inlet connector.
  3. Remove the nozzle gland nut and pull out the nozzle using a nozzle remover.
  4. Secure the nozzle in a vice, remove the cap nut and loosen the adjusting screw with a driver.
  5. Remove the retaining nut and take the nozzle tip off.
  6. Install the new nozzle tip according to the pin on the nozzle.
  7. Tighten the retaining nut to the specified torque; apply oil to the nut.
  8. Adjust fuel injection start pressure and check spray conditions.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Retaining nut torque 186 ± 10 N-m
  • Do not give shock to the end of the nozzle tip
  • Do not use Mori Coat

Source: Mitsubishi operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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