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Mitsubishi — Replacing crankshaft gears

Repair & overhaul

From a Mitsubishi service manual — check it applies to your exact model before use.

Applies to: Mitsubishi S16R engine

Before you start

  • Do not remove gears by driving with hammer.

Procedure

  1. Remove gears with gear puller.
  2. Measure fit of gear on crankshaft.
  3. Heat gear to 180 to 200°C (356 to 392°F).
  4. Drive gear onto crankshaft with dowel pin entering notch.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Front gear fit: 0.106 to 0.171 mm
  • Rear gear fit: 0.274 to 0.358 mm

Full service-parts list: Mitsubishi S16R engine →

Source: Mitsubishi service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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