Mitsubishi — Replacement of Cylinder Liner
Repair & overhaul
From a Mitsubishi service manual — check it applies to your exact model before use.
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Before you start
- Apply engine oil to O-rings to prevent twisting.
Procedure
- Remove cylinder liner using cylinder liner remover.
- Attach O-rings to new liner; apply engine oil.
- Slowly insert liner into crankcase bore.
- Tap liner until collar rests firmly on crankcase.
- Check cylinder liner protrusion.
- Conduct water-pressure leak test.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Cylinder liner collar protrusion 0.10 to 0.19 mm
Source: Mitsubishi service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.