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Mitsubishi — Removing pistons

Repair & overhaul · Piston and connecting rod

From a Mitsubishi service manual — check it applies to your exact model before use.

Applies to: Mitsubishi S16R engine

Before you start

  • Do not damage oil ring.
  • Keep rod away from piston cooling nozzle.

Procedure

  1. Remove connecting rod caps.
  2. Bring piston to TDC.
  3. Turn crankshaft until crankpin clears rod.
  4. Use bar to raise piston assembly.
  5. Pull piston from liner.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Mitsubishi S16R engine →

Source: Mitsubishi service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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