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Mitsubishi — Installation of Pistons

Repair & overhaul · Piston and connecting rod

From a Mitsubishi service manual — check it applies to your exact model before use.

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Before you start

  • Do not rotate piston during installation.
  • Prevent connecting rod from contacting piston cooling nozzle.

Procedure

  1. Place connecting rod in cylinder liner and rest piston on crankcase.
  2. Ensure F mark on piston top points to front of engine.
  3. Apply engine oil to piston rings and stagger end gaps.
  4. Insert piston into cylinder liner using piston installer.
  5. Check connecting rod bearing upper half positioning through inspection window.
  6. Install connecting rod cap lower half and tighten bolts.

Tools required

  • Piston installer 37191-07100 Amazon
  • Ring expander 37191-03200 Amazon
  • Ring pliers 45191-08400 Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Connecting rod cap 343±17 N·m [Wet]

Source: Mitsubishi service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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