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Mitsubishi GS16R-PTK — Cylinder Liner - Install

Installation

For the Mitsubishi GS16R-PTK, from the Mitsubishi service manual.

Applies to: Mitsubishi GS16R-PTK, Mitsubishi GS16R-PTK engine

Before you start

  • DO NOT apply engine oil on O-ring grooves on cylinder liner.

Procedure

  1. Install the O-rings on the cylinder liner.
  2. Insert the shim into the cylinder needing flange protrusion adjustment.
  3. Apply engine oil on O-ring sliding surface in the crankcase and on the cylinder liner O-rings.
  4. Slowly insert the cylinder liner into the bore in the crankcase.
  5. Lightly tap with a cylinder liner installer until the flange contacts snugly.

Tools required

  • Cylinder liner installer Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cylinder liner flange protrusion 0.11 to 0.20 mm [0.0043 to 0.0079 in.]

Source: Mitsubishi service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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