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Mitsubishi GS16R-PTK — Connecting Rod Cap - Install

Installation

For the Mitsubishi GS16R-PTK, from the Mitsubishi service manual.

Applies to: Mitsubishi GS16R-PTK, Mitsubishi GS16R-PTK engine

Before you start

  • [Wet] 2-time tightening method.

Procedure

  1. Install the lower connecting rod bearing, aligning its lug with the lug slot of the cap.
  2. Apply engine oil on bolt threads, seating surfaces, and sliding surface.
  3. Make sure matching numbers are on the same side, then install the cap.
  4. Hand tighten the connecting rod bolts.
  5. Measure connecting rod end play and adjust within standard.
  6. Tighten connecting rod bolts to specified torque, loosen completely, and tighten again.

Tools required

  • Connecting rod gauge P/N 37791-01500 (0.5 mm) Amazon
  • Connecting rod gauge P/N 37791-01600 (0.6 mm) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 637 ± 31.9 N·m {65 ± 3.25 kgf·m} [470 ± 23.5 lbf·ft]
  • Snug torque upper (CS) 245 ± 12.3 N·m
  • Snug torque lower (CL) 294 ± 14.7 N·m

Source: Mitsubishi service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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