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Mitsubishi — Service Procedure

A Mitsubishi service procedure — check it applies to your exact model before use.

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Before you start

  • Note: After installation, keep the sealed area
  • Note: Keep the O-ring free of oil or grease.

Procedure

  1. 7. By-pass fitting 14. Water pump gasket
  2. >>A<< 8. Water inlet pipe 15. Water inlet fitting
  3. 1. Attach a new O-ring to each end of the water
  4. inlet pipe.
  5. 2. Wet the O-ring with water.
  6. Note: Keep the O-ring free of oil or grease.
  7. >>B<< WATER OUTLET FITTING
  8. 1. Apply a 3 mm diameter bead of FIPG to the
  9. indicated surface of the water outlet fitting
  10. Specified sealant: Permatex Ultra Grey Gasket
  11. Maker pt# 82194 or equivalent
  12. 2. Install the housing quickly, (within 15 minutes)
  13. while the sealant is wet, and tighten the bolts to
  14. the specified torque.
  15. Note: After installation, keep the sealed area
  16. away from the coolant for approximately one hour.
  17. >>C<< THERMOSTAT INSTALLATION
  18. 1. Check that the rubber ring is undamaged and
  19. seated correctly in the thermostat flange.
  20. 2. Install the thermostat as shown in the illustration.

Specs & torque values

  • 82194

Source: manual:Mitsubishi-2.0L-2.4L-Service-Manual-106992-Revision-D.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.