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Mitsubishi — Adjustment of Unit Injector Valve Opening Pressure

Adjustments · Unit injector nozzle

From a Mitsubishi service manual — check it applies to your exact model before use.

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Before you start

  • Do not touch fuel spray; high pressure can penetrate skin.

Procedure

  1. Install connector and dowel pin into spring cage.
  2. Tighten body retaining nut by 2-step method.
  3. Install needle valve shim, spring seat, needle valve spring, lower retainer, distance piece.
  4. Install nozzle tip and tighten nozzle retaining nut by 2-step method.
  5. Connect nozzle tester and press handle once per second.
  6. Read pressure at which injection begins; replace shim if out of standard.

Tools required

  • Connector 48749-00100 Amazon
  • Nozzle tester 04239-00050 Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Valve opening pressure 29.42 MPa (300 kgf/cm2) [4268 psi]
  • Standard 28.93 to 30.89 MPa (295 to 315 kgf/cm2)

Source: Mitsubishi service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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