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Marathon — Lubrication Procedure

Maintenance · Bearings

From a Marathon service manual — check it applies to your exact model before use.

Before you start

  • Overgreasing bearings can cause premature bearing and/or generator failure; quantity must be carefully controlled.

Procedure

  1. Read caution statements; stop generator and lock out of service.
  2. Remove contaminants from fill and drain plugs and surrounding area.
  3. Remove fill and drain plugs; check fill and drain holes for blockage.
  4. Insert 1/8 in. N.P.T. grease fitting in fill pipe.
  5. Add proper type and amount of grease per nameplate or Table 5-3.
  6. Start unit with drain plug removed; run 15 minutes to drain excess grease.
  7. Wipe off excess grease and replace fill and drain plugs; generator ready for operation.

Tools required

  • 1/8 in. N.P.T. grease fitting Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Mobil® Polyrex® EM grease

Source: Marathon service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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