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Marathon — Generator Drying - Short-Circuit Method

Maintenance · Generator winding

From a Marathon service manual — check it applies to your exact model before use.

Before you start

  • Do not exceed nameplate amps.

Procedure

  1. Disconnect exciter leads F1 and F2 from the regulator.
  2. Connect a battery or dc power source of approximately 12-24 volts to exciter leads F1 and F2.
  3. Short circuit the generator lead wires to each other (L1 to L2 to L3).
  4. Start the generator set and measure current through the leads with a clip-on ammeter.
  5. Adjust voltage source to approximately 80% of rated ac nameplate current, never exceeding nameplate amps.
  6. Run and check insulation resistance every one to four hours until a fairly constant value of 1.5 megohms or greater is obtained.
  7. Disconnect dc power source and reconnect F1 to F+ and F2 to F-.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 80% rated ac nameplate current
  • 1.5 megohms or greater

Source: Marathon service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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