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Marathon — Exciter Armature (Rotor) Removal

Repair & overhaul

From a Marathon service manual — check it applies to your exact model before use.

Before you start

  • Do not tighten the puller bolt beyond the end of the threads.

Procedure

  1. Note markings and disconnect the main rotor leads from the rectifier aluminum angle.
  2. Remove the capscrew and belleville washer holding the exciter armature to the generator shaft.
  3. Use a six inch, 7/8-14NF capscrew for a puller; screw into threaded hole against shaft end.
  4. Carefully feed the main rotor leads through the hole as the exciter armature is removed.

Tools required

  • Six inch 7/8-14NF capscrew puller Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Marathon service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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