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Marathon — Drying Electrical Insulation - Short Circuit Method

Maintenance · Windings

From a Marathon service manual — check it applies to your exact model before use.

Before you start

  • Be sure all steps are performed and all precautions taken as personal injury or serious damage could result.

Procedure

  1. Disconnect exciter leads F1 and F2 from the regulator.
  2. Connect battery or DC source of approximately 20-35 volts to exciter leads F1 and F2.
  3. Short circuit generator output lead wires to each other (L1 to L2 to L3).
  4. Start generator and measure current through output leads with clip-on ammeter.
  5. Adjust voltage source to approximately 80% of rated AC nameplate amps.
  6. Check insulation resistance every one to four hours until constant value obtained.
  7. Remove short circuit, disconnect DC source, reconnect F1 and F2 leads at regulator.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 20-35 volts DC source
  • 80% of rated AC nameplate amps

Source: Marathon service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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