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Lincoln Electric — To Check the Spark Gap

Maintenance · Hi-Freq. Spark Gap assembly

From a Lincoln Electric operator's manual — check it applies to your exact model before use.

Before you start

  • The high voltages developed in the high frequency circuit can be lethal. Turn the input power off using the disconnect switch or fuse box before working inside the machine.

Procedure

  1. Turn the input power off.
  2. Remove the access panel on the right case side (Component Access).
  3. Check the spark gap spacing with a feeler gauge.
  4. If adjustment is required, loosen the Allen head screw on one of the aluminum blocks, reset the gap, and tighten the screw in the new position.
  5. If the spark gap is correct, reinstall the access panel on the right case side.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Spark gap factory setting: 0.015 inches (0.4 mm)
  • Reduced setting: 0.008 inches (0.2 mm)

Source: Lincoln Electric operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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