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Leroy-Somer — Dismantling the motor (standard, HV1, HV2 and CPLS 132 HV3)

Repair & overhaul · Motor assembly

From a Leroy-Somer service manual — check it applies to your exact model before use.

Before you start

  • Always use an extractor to remove devices mounted on the shaft extension.
  • Take care not to damage the winding.

Procedure

  1. Switch off and lock power supply, open terminal box, identify wires and disconnect.
  2. Uncouple motor and remove encoder (disconnect and loosen driving ring).
  3. Remove forced ventilation unit by undoing the 4 base screws.
  4. Mark stator cable positions, disconnect stator cables, remove terminal plate and terminal box.
  5. Remove key, unscrew end shield nuts and inner bearing retainer screws.
  6. Remove shields with a bronze drift, supporting them with a lifting system.
  7. Recover preloading and spacer washers (note DE/NDE positions).
  8. Remove circlip/bush ring if necessary, remove rotor from stator.
  9. Pull out bearings with a bearing remover, protecting the shaft end.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Leroy-Somer service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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