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Kohler — Voltage Regulator Calibration

Adjustments · Voltage regulator board

From a Kohler service manual covering: 10/15RMOY, 10RMOY, 15/17.5ROY, 15RMOY, 15RMY, 15ROY, 17.5ROY, 22.5-47.5ROZ, 22.5/32.5RZ, 22.5ROZ, 22.5RZ, 24ROZ…. Check it applies to your exact model before use.

Applies to: Kohler 15RMY, Kohler 15ROY, Kohler 17.5ROY, Kohler 22.5ROZ, Kohler 22.5RZ, Kohler 24ROZ

Before you start

  • DANGER OF ELECTROCUTION! High voltage present when set is running.

Procedure

  1. Disconnect generator from load. Place main switch OFF.
  2. Check wire jumpers on regulator board per Table 3-1.
  3. For single-phase, lift lead V9 and insulate.
  4. Connect AC voltmeter and frequency counter between V7 and V8.
  5. Start generator with no load.
  6. Adjust Pot. 2 for specified output voltage.
  7. Observe LED; adjust Pot. 3 and Pot. 1 for steady glow.
  8. Seal pots with insulating varnish.

Tools required

  • AC voltmeter 0-300 V Amazon
  • Frequency counter 45-75 Hz Amazon
  • Potentiometer adjustment tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Kohler 15RMY →, Kohler 15ROY →, Kohler 17.5ROY →, Kohler 22.5ROZ →, Kohler 22.5RZ →, Kohler 24ROZ →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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