Kohler — Removal

For these Kohler models: Fast-Response II, Microcomputer Controller.

Procedure

5. Generator Reconnection and Frequency .................... 5-l Generator Reconnection ................... 5-l Overspeed Relay Controller/Dee-3 Controller................................5- 1 Generator Frequency .......... 5-4 Section
6. Generator Disassembly/ Reassembly ............................... 6-l Disassembly .............................. 6-l Reassembly ............................ ..6- 5 Section
7. Governor ............ 7-l Mechanical Governor Diesel Engines ........................... 7-1 Frequency ................... 7-1 Mechanical Governor Gas/Gasoline ............................ 7-l Speed..................................7- 2 Sensitivity .............................. 7-2 Bosch Electronic Governor and Gas/ Gasoline .............................. ..7- 3 Stability ........... 7-3 Barber-Colman Electronic Governor ............................. 7-4 ............ 7-4 Section
8. Accessories ..................... 8-1 Remote Annunciator Kit (Decision Monitor) ............................... ..8- 1 Audio-Visual (AV) Alarm Kit ................ 8-1 Safeguard Breaker Kit ..................... 8-l Line Circuit Breaker Kit .................... 8-2 Emergency Stop Kit ....................... 8-2 Overvoltage Kit ........................... 8-3 Isolated Alarm Contact Kit (12 and 24 Volts) ......................... 8-3 Function ................................. 8-3 Mounting .............................. ..8- 3 Relay Contact Rating ..................... 8-3 Connection Requirements ................ 8-3 Accessory Connection .................... 8-5 Section
9. Wiring Diagrams ................. 9-l Generator Output Table ................... 10-l Electrical Formulas ....................... 10-2 Introduction This manual covers the concept, operation, trouble- shooting, and repair of Kohler Fast-Response II generators equipped with Dee-3 Microcomputer or Overspeed Relay controllers. Service Assistance Contact your Kohler Generator distributor to obtain additional information for particular models. See yellow page listing under Generators-Electric. Order ES-797 and supply Model, Spec, and Serial numbers from generator nameplate for complete engine ser- vice manual and generator set parts list. Safety Precautions Read these instructions carefully before operating the generator. Failure to follow these instructions and safety precautions could result in serious bodily injury and/or damage to the generator or test equip- ment. a WARNING LETHAL EXHAUST GAS! The engine powering your generator discharges deadly carbon monoxide as part of the exhaust gas when operating. Carbon monoxide is particularly dangerous in that it is odor- less and colorless. Keep in mind that it can cause death if inhaled foreven ashort period of time. Never operate the generator set inside a building unless the exhaust gas is piped safely outside. Never oper- ate in any area where exhaust gas could accumulate and seep back inside an occupied building. Avoid breathing exhaust fumes when working on or near the generator set. a WARNING BACKFIRE! A sudden backfire can cause serious burns. Keep hands and face away from the carbure- tor when the air cleaner is removed. a WARNING DANGEROUS FUELS! Use extreme caution when handling, storing, and using fuels - all fuels are highly explosive in a vapor state. Store fuel in a well ventilated area away from spark producing equip- ment and out of the reach of children. Never add fuel t

Source: manual:Dec 3 Service TP5262.PDF. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.