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Kohler TP 4.0 D — Testing Pump

Testing & diagnosis

For the Kohler TP 4.0 D, from the Kohler service manual.

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Procedure

  1. Before running, check oil and pull engine over with retractable starter to make sure nothing is binding in pump.
  2. Fill with prime water and start engine.
  3. After warm up, run engine at full throttle and check vacuum with vacuum tester to make sure no leaks developed.
  4. A vacuum of 20 to 25 lbs at sea level should be read within 5 seconds.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Vacuum: 20 to 25 lbs at sea level within 5 seconds

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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