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Kohler TP 4.0 D — Remove Impeller

Repair & overhaul

For the Kohler TP 4.0 D, from the Kohler service manual.

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Before you start

  • Impeller is heavy.

Procedure

  1. Using a rubber mallet, hit impeller to loosen.
  2. Turn impeller counter-clockwise by hand until free from crankshaft; be ready to catch impeller.
  3. Inspect impeller for cracks and bent blades.
  4. Measure distance between shaft shoulder and rotating seal; clearance is 19.1/19.5 mm (0.7520/0.7677 in.).
  5. Thread impeller back on shaft; measure back plate to impeller outer surface; clearance is 86.0/86.4 mm (3.3858/3.4016 in.).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Shaft shoulder to rotating seal: 19.1/19.5 mm (0.7520/0.7677 in.)
  • Back plate to outer surface of impeller: 86.0/86.4 mm (3.3858/3.4016 in.)

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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