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Kohler TH16 / TH18 — Rope Replacement - Retractable Starter

Repair & overhaul

For the Kohler TH16 / TH18, from the Kohler service manual.

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Before you start

  • Spring under tension - wear safety goggles.

Procedure

  1. Remove starter from engine blower housing.
  2. Pull rope out approximately 12 in. and tie a temporary slip knot.
  3. Remove rope retainer, untie knot, remove retainer and handle.
  4. Hold pulley firmly, untie slip knot, allow pulley to rotate slowly releasing spring tension.
  5. Remove old rope; tie single knot in one end of new rope.
  6. Rotate pulley counterclockwise until spring is tight (about 6 full turns), then clockwise to align rope hole.
  7. Insert new rope through rope hole and guide bushing.
  8. Tie slip knot 12 in. from free end, slip handle and retainer on, tie single knot, install retainer; untie slip knot and pull handle until rope fully extended.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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