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Kohler — Test SAM

Testing & diagnosis · ignition SAM module

From a Kohler service manual covering: CH18, CH20, CH22, CH23, CH25, CH620, CH630, CH640, CH670, CH680, CH730, CH740…. Check it applies to your exact model before use.

Applies to: Kohler CH18, Kohler CH740

Procedure

  1. Trace red power source lead from SAM to harness connection. Separate connector and connect red lead of a DC voltmeter to harness terminal. Connect black lead to grounding screw/bolt. Check voltage wit
  2. Disconnect all SAM leads, isolating it from engine. Test SAM with tester 25 761 21-S (ASAM only) or 25 761 40-S (ASAM and DSAM).
  3. Reattach SAM leads, verifying a snug fit at ignition module terminals.
  4. Seal base of ignition module connections with GE/Novaguard G661 or equivalent dielectric compound.
  5. Test for spark to be sure system is working before reinstalling blower housing.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 7.25 volts minimum

Full service-parts list: Kohler CH740 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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