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Kohler — Test Charging System Output

Testing & diagnosis · Electrical System

From a Kohler service manual covering: 32690-12, EKT730, EKT740, EKT745, EKT750. Check it applies to your exact model before use.

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Before you start

  • Electrical Shock can cause injury. Do not touch wires while engine is running.

Procedure

  1. Insert ammeter in B+ wire at rectifier-regulator connector.
  2. Run engine at 3600 RPM.
  3. Measure B+ to ground with DC voltmeter.
  4. If voltage is 13.8 volts or more, apply minimum 5 amp load.
  5. Observe ammeter.
  6. Or use carbon pile test tool at 3600 RPM.
  7. Adjust carbon pile voltage to 12 volts.
  8. Displayed amperage should be near or at maximum rated system output.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Charging system: 15 amp regulated
  • Test speed: 3600 RPM

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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