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Kohler — Synchronizer Calibration

Adjustments · Decision-Maker 6000 Synchronizer

From a Kohler service manual — check it applies to your exact model before use.

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Before you start

  • Improper setup of the synchronizer system may cause equipment damage.

Procedure

  1. Disconnect the paralleling breaker close output on TX1-6.
  2. Press the master switch AUTO button on controller for first generator.
  3. Set Auto Synch Control to Off for the first generator.
  4. Verify voltage, frequency, and phase match settings.
  5. Set the dwell time and fail to synch time.
  6. Start a different generator and close to the dead bus.
  7. Adjust the frequency match gain to match bus frequency.
  8. Adjust voltage match gain and reset; adjust phase match gain.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Voltage Match ±1%
  • Frequency Match ±2 Hz
  • Phase Match ±5 deg
  • Dwell Time 0.3 sec
  • Fail to Synch Time 300 sec

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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