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Kohler — Starter Solenoid Pull-In Coil Test

Testing & diagnosis · Starter System

From a Kohler service manual covering: CH1000, CH940, CH960, CH980. Check it applies to your exact model before use.

Applies to: Kohler CH940, Kohler CH960, Kohler CH980

Before you start

  • Do not leave 12 volt test leads connected longer than necessary.

Procedure

  1. Use a 12 volt power supply and 2 test leads.
  2. Connect 1 lead to flat spade S/start terminal on solenoid.
  3. Momentarily connect other lead to lower large post terminal.
  4. Solenoid should energize with audible click and plunger should retract.
  5. Repeat test several times.
  6. Use ohmmeter on Rx2K scale across 2 large post terminals.
  7. Perform actuation test and check for continuity.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Kohler CH940 →, Kohler CH960 →, Kohler CH980 →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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