Kohler — Starter Disassembly

Repair & overhaul · Solenoid Shift Electric Starter

From a Kohler service manual covering: CV682, CV732, CV742, CV752. Check it applies to your exact model before use.

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Procedure

1. Remove hex nut and disconnect positive (+) brush lead/bracket from solenoid terminal.
2. Remove head screws securing solenoid to starter.
3. Separate solenoid and plunger spring from drive end cap or unhook plunger pin from drive lever; remove gasket.
4. Remove thru (larger) bolts.
5. Remove commutator end plate assembly and thrust washer from inside commutator end.
6. Remove frame from armature and drive end cap.
7. Remove drive lever pivot bushing and backing plate from end cap.
8. Take out drive lever and pull armature out of drive end cap.
9. Remove thrust washer from armature shaft.
10. Push stop collar down to expose retaining ring.
11. Remove retainer from armature shaft; save stop collar.
12. Remove drive pinion assembly from armature.
13. Clean parts as required.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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