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Kohler — Starter Brush Replacement

Repair & overhaul · Electric starter

From a Kohler service manual covering: LH630, LH685, LH750, LH760. Check it applies to your exact model before use.

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Before you start

  • Do not soak armature or use solvent when cleaning.

Procedure

  1. Perform steps 1-5 in Starter Disassembly.
  2. Remove two screws securing brush holder assembly to end cap.
  3. Note orientation; discard old brush holder.
  4. Clean component parts as required.
  5. Install new brush and spring kit Kohler 25 221 01-S with protective tube.
  6. Perform steps 10-13 in Starter Reassembly.

Tools required

  • Screwdriver Amazon
  • Brush installation tool SPX KO3226-1 Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Brush minimum length 7.6 mm (0.300 in.)

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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