Facts About Generators
GeneratorsDirectoryCompareRepairEnginesControllersPartsManufacturersGuides
Search models or part #
Home›Repair guides›Kohler›Servicing the Power Panel Assembly

Kohler — Servicing the Power Panel Assembly

Maintenance

From a Kohler service manual covering: 60388-M, 60660-H, 60660-M, 60661-H, 60661-M, 60662-M, 60663-M, K-1409-SA, K-1410-SA, K-1422-SA, K-1482-SA, K-1484-SA…. Check it applies to your exact model before use.

Browse Kohler generators & specs →

Before you start

  • Turn GFCI OFF before servicing the power panel.
  • Leads must be installed on terminals as outlined on Wiring Diagram (Figure 2-3). Failure to install leads on correct terminals will result in erratic operation of the Whirlpool Bath.

Procedure

  1. Remove screws securing electrical box cover to electrical box. Remove cover and replace gasket if damaged.
  2. Mark and disconnect leads to air switch assembly. Remove air switch by depressing retainer tabs. Disconnect plastic tubing.
  3. Loosen screws securing relay mounting bracket to electrical box. Remove relay and PC board bracket from electrical box.
  4. Mark and disconnect leads from relay.
  5. Replace components as necessary.
  6. Connect leads to replacement relay.
  7. Install replacement relay and PC board mounting bracket in electrical box. Tighten screws securely.
  8. Connect leads to air switch and install air switch in electrical box. Connect plastic tubing to air switch.
  9. Install gasket on electrical box cover. Install cover and gasket on electrical box.
  10. Install screws securing cover and gasket to electrical box. Tighten screws securely.
  11. Turn GFCI ON and fill Whirlpool Bath. Test operation of power panel.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Kohler repair guides →