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Kohler — Service Disconnect Procedure

Operation · Service disconnect switch

From a Kohler service manual — check it applies to your exact model before use.

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Before you start

  • On service entrance transfer switches, the line side lugs are active at all times.
  • Only authorized personnel should open the enclosure.
  • Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first.

Procedure

  1. Move the service disconnect control switch on the transfer switch door to the SERVICE DISCONNECT position.
  2. The engine start contacts close, signaling the generator set to start.
  3. When the emergency source is available, the ATS transfers to the emergency source.
  4. Check that the utility breaker is open and the Utility Disconnected light is illuminated.
  5. Open the generator set circuit breaker and disable the generator set.
  6. Move the generator set master switch to the OFF/RESET position.
  7. Disconnect power to the battery charger.
  8. Remove the battery cables, negative (--) lead first.
  9. The Utility Disconnected light will turn off at this point.
  10. Use a voltmeter to verify that power is disconnected before servicing connected equipment.
  11. Attach a safety lockout padlock to the service disconnect control switch.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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