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Kohler Series S340 — Transfer Switch Removal

Repair & overhaul · Automatic Transfer Switch

For the Kohler Series S340, from the Kohler service manual.

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Before you start

  • The Bypass-Isolation Switch is energized! Do not touch isolation contact fingers. Shock, burns and death could result.
  • Hold Transfer Switch firmly when safety retaining nut is removed to prevent Transfer Switch from falling outward.

Procedure

  1. Bypass and isolate the Automatic Transfer Switch; padlock the isolation handle in the OPEN position.
  2. Open the cabinet door (lower door on 600-800-Amp switches).
  3. Separate the in-line disconnect plugs by squeezing the plugs; do not pull on the harness wires.
  4. Label, tape and disconnect wires to auxiliary contacts on 600-800-Amp transfer switches.
  5. 150-400-Amp: lift the panel latch (upper left of ATS panel) and pull the Transfer Switch straight out on the guide rods. Weight about 30 pounds (15 kg).
  6. 600-800-Amp: remove safety retaining nut, push down the spring-loaded balancing handle until bushings are at top of key slots, grasp the back panel and pull straight out. Weight about 100 pounds (50 k
  7. Close the cabinet door.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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