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Kohler Series S340 — Manual Operation Test

Testing & diagnosis · Bypass Switch, Isolation Switch, Transfer Switch

For the Kohler Series S340, from the Kohler service manual.

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Before you start

  • Hazardous voltage can cause death or severe injury. The switch will now be energized. Proceed with care!

Procedure

  1. Close the normal-source circuit breaker.
  2. Bypass the Automatic Transfer Switch.
  3. 150-800-Amp: turn the bypass handle to the NORMAL position.
  4. Isolate the Automatic Transfer Switch.
  5. 150-400-Amp: insert the manual operating lever in the main shaft.
  6. 600-800-Amp: place the operating handle onto the pivot shaft extension.
  7. Move the operating handle or lever to manually operate the transfer switch; it should operate smoothly without binding.
  8. Return the transfer switch to the Normal position, remove the operating lever and store it on the transfer switch.

Tools required

  • Manual operating handle/lever Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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