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Kohler — Separately Excite - Static Models (RY)

Testing & diagnosis · Generator field (rotor)

From a Kohler service manual covering: 10/15RMOY, 15/17.5ROY, 15RMY, 22.5-47.5ROZ, 22.5/32.5RZ. Check it applies to your exact model before use.

Applies to: Kohler 15RMY

Before you start

  • HIGH OUTPUT VOLTAGE DURING TESTS MAY ENDANGER HUMAN LIFE OR DAMAGE EQUIPMENT! Disconnect generator from load when troubleshooting.

Procedure

  1. Disconnect and insulate L1, L2, L3, V7, V8, V9, VO and V4.
  2. Connect brush leads in series with a 12-volt battery and DC ammeter as shown in Figure 3-2.
  3. Record ammeter reading.
  4. Start unit and observe ammeter; reading should remain the same.
  5. If current increases considerably, a running short in the rotor has been detected. If current drops to zero, an open rotor is indicated.
  6. If tests show shorted or open rotor - replace.
  7. While unit is running check L1, L2, L3, V7, V8, V9, VO and V4 for AC output.
  8. If any winding shows no output - repair or replace stator. If output reading is correct, problem is in the Automatic Voltage Regulation (AVR) circuit.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Kohler 15RMY →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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