Kohler — Retractable Starter Rope Replacement

Repair & overhaul

From a Kohler service manual covering: CH18, CH20, CH22, CH23, CH25, CH620, CH621, CH640, CH641, CH670, CH680, CH730…. Check it applies to your exact model before use.

Applies to: Kohler CH18

Procedure

1. Remove starter assembly from engine.
2. Pull rope out approximately 12 in. and tie a temporary slip knot.
3. Pull knot end out of handle, untie knot, and slide handle off.
4. Hold pulley firmly and untie slipknot; allow pulley to rotate slowly as spring tension is released.
5. When all spring tension is released, remove rope from pulley.
6. Tie a double left-hand knot in one end of new rope.
7. Rotate pulley counterclockwise until spring is tight (approximately 6 full turns).
8. Continue rotating until rope hole in pulley aligns with rope guide bushing of housing.
9. Insert unknotted end of new rope through rope hole and guide bushing.
10. Tie a slipknot approximately 12 in. from free end; allow pulley to rotate slowly until slipknot reaches guide bushing.
11. Insert rope through starter handle and tie a double left-hand knot; insert knot into hole in handle.
12. Untie slipknot and pull handle until rope is fully extended; slowly retract rope.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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