Kohler — Retractable Starter Pawl Replacement
Repair & overhaul
From a Kohler service manual covering: CH270, CH395, CH440. Check it applies to your exact model before use.
Applies to: Kohler CH270, Kohler CH395, Kohler CH440
Before you start
- Do not remove center screw until spring tension is released.
Procedure
- Release coil spring tension by loosening center screw approximately 1 turn.
- Rotate pulley against spring tension until pulley rope hole with knot is adjacent to housing outlet.
- Lift slack rope and slowly allow pulley to unwind; count rotations for reassembly.
- Unscrew center screw and lift off drive plate.
- Note positions of pawls and pawl springs before removing.
- Remove parts from pulley and inspect for wear, cracks, or damage.
- Install pawl springs and pawls onto pawl studs; all parts must be dry.
- Position drive plate over pawls, aligning actuating slots with raised sections on drive pawls.
- Torque center screw to 10 N·m (89 in. lb.); rotate pulley by hand and check operation.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Starter center screw torque 10 N·m (89 in. lb.)
- Re-tension spring approximately 4 full turns
Full service-parts list: Kohler CH270 →, Kohler CH395 →, Kohler CH440 →
Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.