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Kohler — Replace the Drive Belt

Repair & overhaul · Electrical System

From a Kohler operator's manual covering: KG6208, KG6208TAHD, KG6208TASD. Check it applies to your exact model before use.

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Before you start

  • Do not install an old or worn replacement belt

Procedure

  1. Turn the tensioner pulley clockwise against spring force with a socket wrench
  2. With the tensioner disengaged, remove and discard the old drive belt, then release the tensioner
  3. Route the new drive belt per the routing diagram
  4. Turn the tensioner pulley clockwise again and slip the new belt on, then release the tensioner
  5. Verify the belt is aligned in the grooves of each pulley

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Kohler operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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