Kohler — Relay (Solenoid) Replacement CH395, CH440
Repair & overhaul · Electric Starter
From a Kohler service manual covering: CH245, CH255, CH260, CH270, CH395, CH440. Check it applies to your exact model before use.
Applies to: Kohler CH260, Kohler CH270, Kohler CH395, Kohler CH440
Procedure
- Disconnect all lead wires from relay (solenoid); note location for reassembly.
- Remove screws securing relay (solenoid), and remove relay (solenoid) from starter assembly.
- Install new relay (solenoid) to starter assembly and secure with screws. Torque screws to 3.2 N·m (28 in. lb.).
- Reconnect all lead wires to relay (solenoid). Torque nuts to 4.5 N·m (40 in. lb.).
Specs & values
- Relay mounting screw torque: 3.2 N·m (28 in. lb.)
- Relay nut torque: 4.5 N·m (40 in. lb.)
Full service-parts list: Kohler CH260 →, Kohler CH270 →, Kohler CH395 →, Kohler CH440 →
Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.