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Kohler — Refer to the specific section(s) within this service

A Kohler service procedure — check it applies to your exact model before use.

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Procedure

  1. 1. Empty fuel tank.
  2. 2. Fuel shut-off valve closed.
  3. 3. Poor fuel, dirt or water in the fuel system.
  4. 4. Clogged fuel line.
  5. 5. Spark plug lead(s) disconnected.
  6. 6. Key switch or kill switch in “off” position.
  7. 7. Faulty spark plugs.
  8. 8. Faulty ignition module(s).
  9. 9. SMART-SPARK™ malfunction (applicable
  10. 10. Carburetor solenoid malfunction.
  11. 12. Vacuum fuel pump malfunction, or oil in vacuum
  12. 13. Vacuum hose to fuel pump leaking/cracked.
  13. 14. Battery connected backwards.
  14. 1. Restricted fuel tank cap vent.
  15. 2. Poor fuel, dirt or water in the fuel system.
  16. 3. Faulty or misadjusted choke or throttle controls.
  17. 4. Loose wires or connections that short the kill
  18. 5. Faulty cylinder head gasket.
  19. 6. Faulty carburetor.
  20. 7. Vacuum fuel pump malfunction, or oil in vacuum
  21. 8. Leaking/cracked vacuum hose to fuel pump.
  22. 9. Intake system leak.
  23. 10. Diode in wiring harness failed in open circuit
  24. 1. PTO drive is engaged.
  25. 2. Dirt or water in the fuel system.
  26. 3. Clogged fuel line.
  27. 4. Loose or faulty wires or connections.
  28. 5. Faulty or misadjusted choke or throttle controls.
  29. 6. Faulty spark plugs.
  30. 7. Low compression.
  31. 8. Faulty ACR mechanism (equipped models).
  32. 9. Weak spark.
  33. 10. Fuel pump malfunction causing lack of fuel.
  34. 11. Engine overheated-cooling/air circulation
  35. 12. Quality of fuel.
  36. 13. Flywheel key sheared.
  37. 14. Intake system leak.
  38. 1. PTO drive is engaged.
  39. 2. Battery is discharged.
  40. 3. Safety interlock switch is engaged.
  41. 4. Loose or faulty wires or connections.
  42. 5. Faulty key switch or ignition switch.
  43. 6. Faulty electric starter or solenoid.
  44. 7. Seized internal engine components.
  45. 1. Dirt or water in the fuel system.
  46. 2. Spark plug lead disconnected.
  47. 3. Poor quality of fuel.
  48. 4. Faulty spark plug(s).
  49. 5. Loose wires or connections that intermittently
  50. 6. Engine overheated.
  51. 7. Faulty ignition module or incorrect air gap.
  52. 8. Carburetor adjusted incorrectly.
  53. 9. SMART-SPARK™ malfunction (applicable
  54. 1. Dirt or water in the fuel system.
  55. 2. Stale fuel and/or gum in carburetor.
  56. 3. Faulty spark plugs.
  57. 4. Fuel supply inadequate.
  58. 5. Idle fuel adjusting needle improperly set (some
  59. 6. Idle speed adjusting screw improperly set.
  60. 7. Low compression.
  61. 8. Restricted fuel tank cap vent.
  62. 9. Engine overheated-cooling system/air circulation
  63. 1. Air intake/grass screen, cooling fins, or cooling
  64. 2. Excessive engine load.
  65. 3. Low crankcase oil level.
  66. 4. High crankcase oil level.
  67. 5. Faulty carburetor.
  68. 6. Lean fuel mixture.
  69. 7. SMART-SPARK™ malfunction (applicable
  70. 1. Excessive engine load.
  71. 2. Low crankcase oil level.
  72. 3. Old or improper fuel.
  73. 4. Internal wear or damage.
  74. 5. Hydraulic lifter malfunction.
  75. 6. Quality of fuel.
  76. 7. Incorrect grade of oil.
  77. 1. Low crankcase oil level.
  78. 2. High crankcase oil level.
  79. 3. Dirty air cleaner element.
  80. 4. Dirt or water in the fuel system.
  81. 5. Excessive engine load.
  82. 6. Engine overheated.
  83. 7. Faulty spark plugs.
  84. 8. Low compression.
  85. 9. Exhaust restriction.
  86. 10. SMART-SPARK™ malfunction (applicable
  87. 11. Low battery.
  88. 12. Incorrect governor setting.
  89. 1. Incorrect oil viscosity/type.
  90. 2. Clogged or improperly assembled breather.
  91. 3. Breather reed broken.
  92. 4. Worn or broken piston rings.
  93. 5. Worn cylinder bore.
  94. 6. Worn valve stems/valve guides.
  95. 7. Crankcase overfilled.
  96. 8. Blown head gasket/overheated.
  97. 1. Crankcase breather is clogged or inoperative.
  98. 2. Breather reed broken.
  99. 3. Loose or improperly torqued fasteners.
  100. 4. Piston blowby, or leaky valves.
  101. 5. Restricted exhaust.

Source: manual:service-manual-cv17-745.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.