Kohler — Pawls (Dogs) Replacement (Retractable Starter)
Repair & overhaul
From a Kohler service manual covering: XT-6, XT-7, XT6.5, XT6.75, XT650, XT675, XT775, XT8, XTR-6, XTR-7. Check it applies to your exact model before use.
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Procedure
- Install a clamp to hold pulley in starter housing and prevent rotation.
- Unscrew center screw and lift off drive plate.
- Note positions of pawls and pawl springs before removing. Remove parts from pulley.
- Install pawl springs and pawls into pawl slots of pulley. All parts must be dry.
- Position drive plate over pawls, aligning actuating slots with raised sections on each pawl.
- Torque center screw to 5-6 N·m (44-54 in. lb.).
- Remove clamp and pull starter rope out part way to check operation of pawls.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Center screw 5-6 N·m (44-54 in. lb.)
Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.