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Kohler MPAC 1500 — Engine Start Test Procedure

Testing & diagnosis · Engine start contacts

For the Kohler MPAC 1500, from the Kohler service manual.

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Before you start

  • Accidental starting. Disconnect the battery cables before working on the generator set (negative lead first).
  • Hazardous voltage. Only authorized personnel should open the enclosure.

Procedure

  1. Start with the transfer switch in the Source N position.
  2. Connect an ohmmeter or test lamp across the engine start contacts at J1 pins 8 and 9, or at the transfer switch contactor/terminal block, or at the generator set engine start leads.
  3. Disconnect Normal power from the transfer switch and verify that the engine start contacts close.
  4. Reconnect Normal power and verify that the engine start contacts open after applicable time delays.
  5. If the contacts do not operate, replace the ATS controller's power board.
  6. Press the Test button to initiate a test sequence and verify that the engine start contacts close.
  7. Press the End button to end the test; verify the engine start contacts open after the engine cooldown time delay.
  8. If the engine start contacts do not close during the Test Procedure, replace the ATS controller's logic board.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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