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Kohler MPAC 1200 / MPAC 1500 — Arc Chute Replacement Procedure

Repair & overhaul

For the Kohler MPAC 1200 / MPAC 1500, from the Kohler service manual.

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Before you start

  • Hazardous voltage. Disconnect all power sources before opening the enclosure.

Procedure

  1. Prevent all connected generator sets from starting; disconnect the starting battery, negative lead first.
  2. Disconnect power to the transfer switch and open the enclosure.
  3. Verify zero volts across each phase.
  4. Remove the arc chute hold down screws.
  5. Remove the arc chute.
  6. Inspect the movable contact for damage.
  7. Install the new arc chute.
  8. Install the holding screws and washers; torque screws to 2.8 Nm (25 in. lb.).
  9. Manually operate the switch several times to ensure it does not stick.
  10. Close the enclosure and reconnect power to the ATS.
  11. Enable the generator set (reconnect battery, negative lead last).
  12. Test the transfer switch operation per the Automatic Operation Test.

Tools required

  • Basic electrician's hand tools

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Torque screws to 2.8 Nm (25 in. lb.)

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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